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What are the typical Lean & Six Sigma results?
*

 

Manufacturing results may be as great as:

  • 80% reduction in lead time

  • 60% reduction in materials handing

  • 60% reduction in materials handling

  • 75% set-up time reduction

  • 25% increase in machine utilization

  • 75% reduction in a manufacturing space


Healthcare results may include large reductions in:

  • Check-in time at the Emergency Department (register, check-in, etc.)

  • Cardiac unit doses of antibiotics

  • Ventilator days

  • Ventilator associated pneumonia rate and mortality incidence
     

Operating and financial improvements may include:

  • Increases in Operating Margins

  • Increases in EBITDA

  • Increases in on-time delivery

  • Decreases in document reproduction costs

  • Decreases in revision/rework of the work order process

  • Decreases in invoice disputes and errors
     

Sample company savings attributed to Lean & Six Sigma:

  • Motorola - $14 billion over 10 years

  • GE - $1.5 billion in 1999 alone

  • Allied Signals - $600 million per year


*Results from sources including IQPC Conference, 2006, Lean Six Sigma, M. George, 2002, Lean Six Sigma in Higher Education, R. Raifsnider & D. Kurt, September, 2004.

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